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AD-Series

AD-Series

Magnetic Wet Benches with AC and DC Magnetization

The AD-Series magnetic benches provide 4,000 amps of Alternating Current and 5,000 amps of Direct Current magnetization for finding surface and sub-surface defects during wet method magnetic particle inspection.

Data Sheet
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Description

The two outputs are independently adjustable to set each magnetic field, circular or longitudinal. AD-Series benches are available in two models: AD-2045 and ADH-2045.

Standard Features 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output Allen-Bradley PLC Simple touch-screen operator interface External pump system for particle bath agitation, circulation and application Integrated decaying-AC demagnetization with 1-touch control Low-voltage output minimizes electrical exposure for operator safety Adjustable mag shot time from 0.5 to 2 seconds Automatic Double-Mag Shot with 1-touch control Mag-shot-activating front push bar with 1-touch control to enable/disable this feature Large, easy-to-read digital ammeter confirms amperage sent through the part Current assurance indicator light confirms magnetizing current delivery Solid state circuitry increases lifetime and performance of machinery

 

Key Properties

 

AD-2045 ADH-2045
Magnetizing Current Capacity at Contacts (amps) AC 4,000 4,000
HWDC  5,000
FWDC 5,000
Maximum Part Length 54 in / 137 cm* 54 in / 137 cm*
Maximum Part Diameter 12 in / 30 cm* 12 in / 30 cm*

 

 

 

 

 

*See Product Data Sheet for additional configuration options

Benefits

 

Faster part processing

  • Reduce processing time with operator-enabled automatic Double-Mag Shot
  • Generate 300+ shots per hour at maximum unit output

 

Real-world dependability for minimal downtime

  • Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
  • Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
  • Rely on our industry leading warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers

 

Easy to use and maintain

  • Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
  • External pump system provides fast access for easy cleaning and service
  • Assure testing accuracy and repeatability with direct amperage control and fluctuation mitigation

 

Features

 

  • 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output
  • Allen-Bradley PLC
  • Control Circuit feedback loop for amperage regulation and repeatability
  • Simple touch-screen operator interface
  • External pump system for particle bath agitation, circulation and application
  • Integrated decaying-AC demagnetization with 1-touch control
  • Low-voltage output minimizes electrical exposure for operator safety
  • Adjustable mag shot time from 0.5 to 2 seconds
  • Automatic Double-Mag Shot with 1-touch control
  • Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
  • Current assurance indicator light confirms magnetizing current delivery
  • Solid state circuitry increases lifetime and performance of machinery

 

Upgrade Options

 

  • XG-Series conveyor inspection booth maximizes throughput by automatically transferring inspection-ready parts to an adjacent inspection booth
  • Inspection Enclosure Hoods with ventilation fan for a darkened inspection area without sacrificing function and operator comfort, includes a EV6000 hand-held LED UV lamp, flame resistant curtains and visible lighting
  • Auto-Bath upgrade with 22 in / 55 cm capacity decreases processing time by automatically clamping, bathing, magnetizing and unclamping the part
  • ST700 stationary overhead LED UV lamp, 100-240 V, 50-60 Hz

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