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Modular Penetrant Testing Equipment

Modular Penetrant Testing Equipment

Magnaflux’s modular penetrant equipment design makes it simple and cost-effective to build the right equipment for every process, including water wash, lipophilic and hydrophilic LPI testing, while also conforming easily to fit the required work flow and available floor space with straight line, U-shaped and L-shaped designs.

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Description

Durable, industrial-duty construction will stand up to years of heavy daily use in demanding NDT environments with minimal maintenance or down-time.

For additional information on Magnaflux modular penetrant equipment, submit a Custom Equipment Inquiry.


 

Benefits

 

Modular design for flexibility & versatility

 

  • Easily conforms to fit to the necessary work flow and available floor space with straight line, U-shaped and L-shaped designs
  • Ergonomic conveyor rollers allow operators to effortlessly and quickly move parts through the system
  • Multiple penetrant application methods, including dip or conventional spray, for added process changeability
  • Optional Power Immersion automatically raises & lowers parts for better operator ergonomics, especially with heavy parts
  • Optional Split Roof can accommodate overhead crane for part handling
  • Optional Counterbalanced Manual Doors available instead of curtains

 

Durable, reliable & cost-effective

 

  • Modular design makes it simple and cost-effective to build the right equipment for every process, including water wash, lipophilic and hydrophilic
  • Durable stainless steel tanks will stand up to demanding NDT environments with minimal maintenance or down-time
  • Dynamic Cloud Developer Station increases through-put by eliminating the need for maintenance checks
  • Energy efficient Dryer Station

 

Quick Calibration for ASTM and Nadcap

 

  • Calibrate the Rinse Station quickly and meet ASTM and Nadcap requirements with quick-disconnect gauges
  • Front-mounted port on Dryer Station makes calibration fast and simple

 

Stations

 

  • Penetrant Dip Tank
  • Penetrant Spray
  • Drain
  • Emulsifier Dip Tank
  • Rinse Spray
  • Dryer
  • Dynamic Cloud Developer
  • Rest
  • Inspection Booth

 

Penetrant Dip Tank Station

 

Outside Dimensions: 38 x 42 x 73 in / 97 x 107 x 185 cm

Standard Features

 

  • Structural steel frame
  • Stainless steel tank
  • Drain valve
  • Lid with manual bi-fold cover

Optional Features

 

  • Power immersion system:
    • Roller grille work surface with corrosion resistant or stainless steel rollers
    • Manual pneumatic valve vertical movement
    • Convenient control panel

 

Penetrant Spray Station

 

Outside Dimensions: 36 x 70 x 142 in / 91 x 178 x 361 cm

Standard Features

 

  • Structural steel frame
  • Stainless steel drain pan & tank
  • Stainless steel roof panel
  • Convenient front mounted control panel
  • Stainless steel baffle type pre-filter
  • Mist collection plenum
  • Drain valve
  • Solid back wall and roof access
  • Split curtains on each side for part entry/exit from the station
  • Canopy enclosure located on front side (24 in / 60 cm overhang) with half-length curtains
  • Roller grille work surface with corrosion resistant or stainless steel rollers
  • HVLP spray system
  • Self priming penetrant pump, delivers material from pail or drum
  • Regulator and gauge for penetrant control
  • Regulator and gauge for air control
  • Manual spray system operator interface
  • EV6000 hand-held LED UV lampwith mounting fixture
  • Roof-mounted overhead fluorescent tube UV light
  • Mist collector with cartridge-type secondary and primary filter
  • Penetrant drain and collection
  • Filter airflow gauge
  • Hepa filter will allow discharge to the room
  • Safety interlock, prevents gun use without mist collector

 

Optional Features

 

  • Manual counter balanced steel doors for part entry/exit
  • Split roof with brush seals

 

Drain Station

 

Outside Dimensions: 36 x 36 x 36 in / 91 x 91 x 91 cm

 

Standard Features

 

  • Structural steel frame
  • Roller grille work surface with corrosion resistant or stainless steel rollers
  • Stainless steel drain pan with nipple
  • Straight station shape
  • Self-supporting

 

Optional Features

 

  • 90-degree station shape

 

Emulsifier Dip Tank Station

 

Outside Dimensions: 38 x 42 x 73 in / 97 x 150 x 241 cm

 

Standard Features

 

  • Structural steel frame
  • Stainless steel tank
  • Drain valve
  • Lid with manual bi-fold cover

 

Optional Features

 

  • Power immersion system:
    • Roller grille work surface with corrosion resistant or stainless steel rollers
    • Manual pneumatic valve vertical movement
    • Convenient control panel

 

Rinse Spray Station

 

Outside Dimensions: 36 x 59 x 95 in / 91 x 150 x 241 cm

 

Standard Features

 

  • Structural steel frame
  • Stainless steel tank
  • Water shut off valve
  • Manual spray gun and hose
  • Water pressure regulator and gauge
  • Water temperature gauge
  • Drain valve
  • Solid back wall and roof
  • Split curtains on each side for part entry/exit from the station
  • Canopy enclosure located on front side (24 in / 60 cm overhang) with half-length curtains
  • Roller grille work surface with stainless steel rollers
  • ST700 overhead LED inspection UV lamp with ASMT and Rolls Royce certification
  • EV6000 hand-held LED UV lamp with mounting bracket and ASMT & Rolls Royce certification
  • Roof-mounted overhead fluorescent tube UV light
  • Quick disconnect ports plugged for water pressure and temperature gauges (Nadcap requirement)

 

Optional Features

 

  • Manual counter balanced steel doors for part entry/exit
  • Split roof with brush seals

 

Dryer Station

 

Outside Dimensions: 36 x 50 x 95 in / 91 x 127 x 241 cm

 

Standard Features

 

  • Structural steel frame
  • Heavy gauge steel panels
  • Insulated double wall construction
  • Easy to change electric heating elements
  • Splash shield protects heater elements
  • High volume fans for maximum circulation
  • Convenient front mounted control panel
  • Digital calibratable controller
  • Roller grille work surface with corrosion resistant or stainless steel rollers
  • Solid roof, back, and front walls
  • Split curtains on each side for part entry/exit
  • Ports on front wall or in control box (Nadcap requirement)

 

Optional Features

 

  • Manual counter balanced steel doors for part entry/exit
  • Split roof with brush seals

 

Dynamic Cloud Developer Station

 

Outside Dimensions: 36 x 36 x 95 in / 91 x 91 x 241 cm

 

Standard Features

 

  • Structural steel frame
  • Heavy gauge steel panels
  • All functions are fully adjustable
  • Air pressure regulator and gauge
  • Dynamic cloud developer application for one-time use powder with powder canister and injector nozzle
  • Solid roof, back, and front walls
  • Counterbalanced manual doors on each side for part entry/exit
  • Roller grille work surface with corrosion resistant or stainless steel rollers
  • Integrated dust collector with Hepa filter output
  • One button, automatic cycle
  • Viewing window of front wall

 

Optional Features

 

  • Split roof with brush seals

 

Rest Station

 

Outside Dimensions: 36 x 36 x 36 in / 91 x 91 x 91 cm

 

Standard Features

 

  • Structural steel frame
  • Roller grille work surface with corrosion resistant or stainless steel rollers
  • Straight station shape
  • Self-supporting

 

Optional Features

 

  • 90-degree station shape

 

Inspection Booth

 

Outside Dimensions: 36 x 59 x 91 in / 91 x 150 x 231 cm

 

Standard Features

 

  • Structural steel frame
  • Roof mounted white light
  • High volume ventilation fan
  • Convenient controls for UV light, white light and ventilation fan
  • ST700 overhead LED inspection UV lamp with ASMT and Rolls Royce certification
  • EV6000 hand-held LED UV lamp with mounting bracket and ASMT & Rolls Royce certification
  • Floor-length, flame-resistant curtain enclosure
  • Solid back wall and roof
  • Split curtains located on front for operator entry/exit
  • Split curtains located on sides for part entry/exit
  • Two work surface options: HDF table top or roller grille with corrosion-resistant or stainless-steel rollers
  • White light with foot switch control
  • GFI duplex receptacles

 

Optional Features

 

  • Counterbalanced manual steel doors for part entry/exit
  • Split roof with brush seals

 

Audiovisual Resources

 

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